Production Technology Development Center

Mesh cloth production process

High definition meshes manufactured by artisans who have thorough knowledge of the characteristics of each loom

Micron-thin yarns are set on the loom so that they do not break, and then woven. In the simple process of weaving, human skills and engineering are integrated.

01Warping

This is the process of preparing warp yarns for weaving raw yarns that passed the raw material acceptance inspection.

02Drawing

This is the process of passing warp yarns through the heddle, which determines the texture of the fabric, and a reed, which adjusts the density of the warp yarns. The work of passing dozens of yarns through a width of 1mm is true craftsmanship.

03Weaving

This is the weaving process in which the warp and weft yarns are woven into cloth. If any yarn breaks or another problem occurs in this process, the loom will automatically stop. The maintenance work of connecting the yarns is performed by an artisan.

04Soaping

This is the cleaning process of removing oils from raw materials and substances that adhered during weaving.

05Dyeing

This is the process of dyeing the yarns in a color that suppresses diffuse reflection of light during the exposure process of screen platemaking.

06Heat setting

This is the heat treatment process in which the thickness, width, and density of the screen and the balance of elongation between the warp and weft yarns are adjusted. This process is easy to understand if you imagine ironing.

07Physical property test

In this process the screen is tested by a measuring machine to check whether it is produced in accordance with the specifications.

08Final test

This is appearance inspection process of screens that have passed the physical property test.

09Logistics warehouse

More than 1,000 types of products are shipped from here.

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